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Preparative scale isolation of vaccine-grade plasmid DNA

NucleoBond RS – for high regulatory standards

Modular system for high-quality plasmid purification

  • Endotoxin levels ≤ 0.01 EU/μg DNA
  • Closed columns for pump or FPLC processing
  • Scalable system for up to 200 mg of plasmid DNA

Large-scale plasmid purification for processes with high regulatory standards

In response to rapid advancements in cell and gene therapy as well as vaccine production, the need for top-notch plasmid DNA has increased significantly. Emerging applications, such as mRNA-based vaccines and gene therapy treatments, rely heavily on superior plasmid DNA as a fundamental starting material. One of the most challenging aspects of these applications is dealing with endotoxins – components of cell walls from gram negative bacteria. Here's where MACHEREY-NAGEL’s NucleoBond RS comes into play. By employing the NucleoBond RS workflow, you can achieve endotoxin levels ≤ 0.01 EU/μg DNA, ensuring compliance with stringent regulatory standards. NucleoBond RS columns are designed for large-scale isolation of vaccine-grade plasmid DNA from bacterial cultures, utilizing peristaltic pumps or FPLC systems meeting the highest quality requirements.

Column Specifications

REF
Name
Theoretical binding capacity
ODVmax
Cell wet weightmax
743502
NucleoBond RS 10
Up to 10 mg
3.000
8 g
743503
NucleoBond RS 50
Up to 50 mg
15.000
40 g
743504
NucleoBond RS 100
Up to 100 mg
30.000
80 g
743505
NucleoBond RS 200
Up to 200 mg
54.000
145 g


Plasmid DNA Specifications

Parameter
Method
Criterion
IntegrityAGE / Fragment Analyzer≥ 90 % supercoiled form
PurityUV spectrumA260 / A280 1.8 - 2.0
A260 / A230 1.9 - 2.3
Endotoxin levelsLAL / rFC≤ 0.01 EU/μg DNA
Host DNAgPCR≤ 1 %
Host RNAAGE
Fluorometric Quantification
Not visible at 200 ng DNA
≤ 2 %
Host ProteinBCA≤ 1 %

Application data – Large-scale plasmid DNA purification

The NucleoBond RS purification workflow enables a straightforward scalability of your plasmid purification

Plasmid DNA was purified from E.coli with the four different sizes of our NucleoBond RS columns. The figure shows the maximum amounts of plasmid DNA achieved per column size.

Plasmids isolated with NucleoBond RS columns show very high structural integrity

The supercoiled form of plasmid DNA is considered to be the desirable form for applications like gene therapy or vaccination. Regulatory standards specify that plasmids have to be present with more than 90 % supercoiled form. These data show that plasmids isolated with our NucleoBond RS columns meet these standards.

Vaccine-grade plasmid DNA with more than 90 % supercoiled form

Technical data from plasmid isolations using our NucleoBond RS columns show endotoxin levels ≤ 0.01 EU/μg DNA, A260/A280 purity ratios between 1.8 – 2.0, and percentages of supercoiled (ccc) form ≥ 90 %.


NucleoBond RS 10
NucleoBond RS 50
NucleoBond RS 100
NucleoBond RS 200
Endotoxins (EU/μg DNA)
0.009 ± 0.004
0.007 ± 0.006
0.003 ± 0.002
0.003 ± 0.003
A260 / A280
1.99 ± 0.04
1.97 ± 0.02
1.97 ± 0.04
1.98 ± 0.01
Supercoiled form (ccc) in %
92.3 ± 3.0
93.8 ± 2.1
93.0 ± 3.1
95.2 ± 2.1


NucleoBond RS product features at a glance

  • Vaccine-grade plasmid DNA with endotoxin levels ≤ 0.01 EU/μg DNA
  • Scalable system for up to 200 mg
  • Compatible with peristaltic pumps or FPLC systems, such as ÄKTA™
  • Flexible component configuration
  • High-quality plasmids as starting material for applications, like lentivirus/AAV production or IVT-RNA (e.g. mRNA)

Visit our product website

Easy scale-up for your needs!

Compatible with ÄKTATM systems!

Ordering information

To ensure maximum flexibility for our customers, we offer all components needed for plasmid purification with our NucleoBond RS columns as standalone products. For more detailed information regarding equipment and quantities of individual components required per prep please check the user manual.

Buffers

Buffers

Resuspensionspuffer RES-EF
Resuspensionspuffer RES-EF

Inhalt 1000 mL

REF 740386.1000-main
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Lysepuffer LYS‑EF
Lysepuffer LYS‑EF

Inhalt 1000 mL

REF 740387.1000-main
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Neutralisationspuffer NEU‑EF
Neutralisationspuffer NEU‑EF

Inhalt 1000 mL

REF 740388.1000-main
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Äquilibrierungspuffer EQ-EF
Äquilibrierungspuffer EQ-EF

Inhalt 1000 mL

REF 740380.1000-main
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Puffer zur Endotoxinentfernung ENTO-EF
Puffer zur Endotoxinentfernung ENTO-EF

Inhalt 1000 mL

REF 740381.1000-main
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Waschpuffer WASH‑EF
Waschpuffer WASH‑EF

Inhalt 1000 mL

REF 740392.1000-main
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Elutionspuffer ELU-EF
Elutionspuffer ELU-EF

Inhalt 900 mL

REF 740393.900-main
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Resuspensionspuffer TE-EF
Resuspensionspuffer TE-EF

Inhalt 1000 mL

REF 740797.1-main
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Endotoxin-freies Wasser (H₂O-EF)
Endotoxin-freies Wasser (H₂O-EF)

Inhalt 1000 mL

REF 740798.1
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Rekonstitutionspuffer BMC-EF
Rekonstitutionspuffer BMC-EF

Inhalt 1000 mL

REF 740382.1000-main
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Accessories

Accessories

Rnase A - Lösung
Rnase A - Lösung

Inhalt 2.5 mL

REF 740397
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NucleoBond Bottle Top Filter Type 2
NucleoBond Bottle Top Filter Type 2

Inhalt 5 Stück

REF 740553.5
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NucleoVac 96 Vakuumregulator
NucleoVac 96 Vakuumregulator

Inhalt 1 Stück

REF 740641
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NucleoBond Xtra Midi Kit für Plasmid DNA (Transfection-grade)
NucleoBond Xtra Midi Kit für Plasmid DNA (Transfection-grade)

Inhalt 50 Preps

REF 740410.50-main
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NucleoSpin Plasmid EasyPure, Mini Kit für einfache Plasmid DNA Isolation
NucleoSpin Plasmid EasyPure, Mini Kit für einfache Plasmid DNA Isolation

Inhalt 50 Preps

REF 740727.50-main
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Questions?

Contact the experts from MACHEREY-NAGEL technical support!

Phone: +49 2421 969 333

support@mn-net.com